Machining Transformation (MX)

GX

Green Transformation and Sustainability

Integrated processes increase your productivity,
reduce your energy consumption and maximize your profit

Increase sustainability
DMG MORI GREENMODE
DMG MORI’s Initiatives
Related Content

Increase sustainability
DMG MORI GREENMODE
DMG MORI’s Initiatives
Related Content

Increase sustainability

PROCESS INTEGRATION

AUTOMATION

DIGITIZATION

Extended spindle hours with higher utilization of a single machining center by complete machining, instead of partial utilization of several simple machines

Resources for one machine instead of several machines
Increase of productive machining time, instead of wasting energy during re-setups
More parts per day

Extended spindle hours with additional low-man shifts, e. g. nights / weekends, often 1 automated system can replace 3 or more stand-alone machines

A sustainable machine is a working machine, a machine that only works for a few hours per week is a waste of resources and profit-making potential
Less floor space, energy resources and minimizing CO₂ emissions
Save 30 - 80 % on power consumption per part machined

Holistic solutions for the entire production process: Increase the utilization of your machine and detect & avoid machine downtimes

Optimization of machine utilization, e. g. with CELOS
Simulation instead real resources using our CAD / CAM or postprocessor solutions or Digital Twin
Using process data to optimize your cutting processes

Energy efficient machining & sustainability, showcasing the CTX beta 450 TC

DMG MORI GREENMODE

13 GREENMODE measures

Brake Energy Recovery
LED-Lights
Highly Efficient Chillers
Advanced Auto Shutdown
Adaptive Feed Control
Advanced Energy Monitoring
Air Leakage Monitoring
Frequency-Controlled Pumps
zero-sludgeCOOLANT
Adaptive Coolant Flow
zeroFOG Mist Collector
AI Chip Removal / Advanced Chip Removal
Business Benefit Optimizer (BBO)

zero-sludgeCOOLANT

HIGHLY EFFICIENT COLLECTION OF SLUDGE IN THE TANK

Reduce cleaning work of the colant tank singificantly, multiple coolant nozzles are arranged to stir coolant and efficiently collect fine casting sludge in tank up to 99 %
Prevent clogging of pipes / nozzles and coolant pump breakage
Extended coolant life
4 TONS REDUCED CO₂ EMISSION / YEAR*¹

zeroFOG

BUILT-IN MIST COLLECTION SYSTEM FOR A CLEAN WORK ENVIRONMENT

High-speed fan driven by a specially developed high-efficiency motor for powerful suction of mist
Mist collector with stable suction power
Mist collection efficiency over 99.97 % for 0.3 μm particles
35 % less CO₂ emissions and electricity consumption compared to conventional products
1.3 TONS REDUCED CO₂ EMISSION / YEAR*²

AI CHIP REMOVAL

EFFICIENT CLEANING OF CHIPS WITH AI

High-accuracy analysis of chips accumulation with AI
Motor-driven coolant nozzle to clean chips
Reduced power consumption of coolant pump, coolant stops automatically in case of few chips
1.2 TONS REDUCED CO₂ EMISSION / YEAR*³

¹ Assuming that the entire tank volume (700 l) is exchanged once every four months. Also calculated with emission factor of 2.92 t-coxx2/t for waste oil incineration.
² Compared with conventional products. Assuming operation of 16 hours per day and 240 days per year. Also calculated with a CO₂ emission factor of 0.424 kg / kWh.
³ Assuming machine operation of 16 hours per day, 240 days per year and a cleaning rate of 30 %. Also calculated with a CO₂ emission factor of 0.424 kg / kWh.

DMG MORI’s Initiatives / Evaluation by Third Parties

Compliance with TCFD recommendations

DMG MORI is committed to following the TCFD recommendations. Accordingly, we will disclose further extensive information in the areas of governance, strategy, risk management, and metrics and targets. This will offer investors and other stakeholders a more transparent view of DMG MORI’s climate-related risks and opportunities.

SBT certification

To enhance the effectiveness of our climate change mitigation efforts, we have established carbon footprint reduction targets for 2030. These targets received approval from the Science Based Targets Initiative (SBTi) in November 2021. Our objective is to achieve a 46.2% reduction in greenhouse gas emissions in Scopes 1 and 2, as well as a 13.5% reduction in Scope 3 emissions, by 2030, compared to the 2019 baseline.