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GX – Green Transformation and Sustainability

Integrated processes increase your productivity, reduce your energy consumption and maximize your profit

Increase sustainability

Extended spindle hours with higher utilization of a single machining center by complete machining, instead of partial utilization of several simple machines

  • Resources for one machine instead of several machines
  • Increase of productive machining time, instead of wasting energy during re-setups
  • More parts per day

Extended spindle hours with additional low-man shifts, e. g. nights / weekends, often 1 automated system can replace 3 or more stand-alone machines

  • A sustainable machine is a working machine, a machine that only works for a few hours per week is a waste of resources and profit-making potential
  • Less floor space, energy resources and minimizing CO2 emissions
  • Save 30 - 80 % on power consumption per part machined

Holistic solutions for the entire production process: Increase the utilization of your machine and detect & avoid machine downtimes

  • Optimization of machine utilization, e. g. with CELOS
  • Simulation instead real resources using our CAD / CAM or postprocessor solutions or Digital Twin
  • Using process data to optimize your cutting processes

DMG MORI GREENMODE

DMG MORI GREEN MODE

13 GREENMODE MEASURES

  1. Brake Energy Recovery
  2. LED-Lights
  3. Highly Efficient Chillers
  4. Advanced Auto Shutdown
  5. Adaptive Feed Control
  6. Advanced Energy Monitoring
  7. Air Leakage Monitoring
  8. Frequency-Controlled Pumps
  9. zero-sludgeCOOLANT
  10. Adaptive Coolant Flow
  11. zeroFOG Mist Collector
  12. AI Chip Removal / Advanced Chip Removal
  13. Business Benefit Optimizer (BBO)

Facts

GREENMODE – ENERGY PACKAGE AS AN OPTION

  • COOLANT FLOW CONTROL
    → 22 % ENERGY SAVING
    The smart pressure and flow controller
  • AIR CONTROL
    → 5 % ENERGY SAVING
    New on-off switching with monitoring
  • FEED CONTROL
    → 3 % ENERGY SAVING
    Intelligent performance-related feed
  • → 1.7 YEAR AMORTIZATION PERIOD
    Example calculation according to German standard prices, depending on type of machine:
    0.34 cent / kWh; 3,000 machine hours / year)

zero-sludgeCOOLANT – HIGHLY EFFICIENT COLLECTION OF SLUDGE IN THE TANK

  • Reduce cleaning work of the colant tank singificantly, multiple coolant nozzles are arranged to stir coolant and efficiently collect fine casting sludge in tank up to 99 %
  • Prevent clogging of pipes / nozzles and coolant pump breakage
  • Extended coolant life
  • → 4 TONS REDUCED CO2 EMISSION / YEAR*
    * Assuming that the entire tank volume (700 l) is exchanged once every four months. Also calculated with emission factor of 2.92 t-CO2/t for waste oil incineration.

zeroFOG – BUILT-IN MIST COLLECTION SYSTEM FOR A CLEAN WORK ENVIRONMENT

  • High-speed fan driven by a specially developed high-efficiency motor for powerful suction of mist
  • Mist collector with stable suction power
  • Mist collection efficiency over 99.97 % for 0.3 μm particles
  • 35 % less CO2 emissions and electricity consumption compared to conventional products
  • → 1.3 TONS REDUCED CO2 EMISSION / YEAR*
    * Compared with conventional products.
    Assuming operation of 16 hours per day and 240 days per year.
    Also calculated with a CO2 emission factor of 0.424 kg / kWh.

AI CHIP REMOVAL – EFFICIENT CLEANING OF CHIPS WITH AI

  • High-accuracy analysis of chips accumulation with AI
  • Motor-driven coolant nozzle to clean chips
  • Reduced power consumption of coolant pump, coolant stops automatically in case of few chips
  • → 1.2 TONS REDUCED CO2 EMISSION / YEAR*
    * Assuming machine operation of 16 hours per day, 240 days per year and a cleaning rate of 30 %.
    Also calculated with a CO2 emission factor of 0.424 kg / kWh.
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