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whytransformation-digitization-digitaltwin

DMG MORI
DIGITAL TWIN

Valued frontier worker between the worlds

Highlights

  • 40 % faster production ramp-up
    Carry out employee training and non-productive activities digitally
  • Up to 80 % faster start of production
    Less testing and development on the machine
  • 100 % collision-free run-in
    Complete digital testing and optimization

Facts

Digital Twin

DIGITAL TWIN HIGHLIGHTS

  • Increase of the productively used spindle hours
    • Shifting non-production activities, such as run-in processes and programming to the virtual world
    • Prevention of machine breakdowns due to collisions
  • Reduction of component times
    • Reduction of the cycle times thanks to process optimization and transparency of cost drivers
    • Prevention of waste thanks to previous simulation and simplified error detection
  • Qualification of the employees
    • Reduced error rate thanks to early training and, if required, ongoing training
    • Simplification of complicated work tasks through increasing the transparency

DMG MORI TEST CUT

  • Simulation instead of real machines
  • Safe test machining and fast results
  • No workpiece or tool costs
  • Low effort for estimating cycle times

EXAMPLE – 5-axis process // free-form surface machining

  • 8 hours in the real machining
  • 10 min digitally
  • No use of materials, tools, and operating materials
  • No machine required
Digital Twin
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