Machining Transformation (MX)
DX
Digital Transformation
From CAD-CAM solutions and post-processors to simulation using Digital Twin
and DMG MORI technology cycles for up to 60 % shorter programming time
DMG MORI Connecitivity
- MACHINES
DMG MORI & 3rd party machines - DATA ACCESS
Access on premise or via the cloud using all common protocols - CYBERSECURITY
Leading security and auditing standards
1. WHY CONNECTIVITY?
- Without data you don´t know where to improve
- Empower your digital solutions like status monitoring system or planning application with machine data and explore the potential to increase your productivity
- To protect your investment and business through transparency
2. WHAT YOU GET?
- Standard machine data interface – ready for DMG MORI applications or your digitization project
- 17 machine signals for DMG MORI machines from 2013 (can be extended as an option) and minimal dataset for DMG MORI machines before 2013, 3rd party and periphery devices
- Data access on premise or via cloud
3. YOUR PATH TO CONNECTIVITY
- Request connectivity at your DMG MORI Sales Representive
- DMG MORI checks your installed base (DMG MORI and third party machines)
- If needed – Installation of IoTconnector or IoTconnector flex
DMG MORI Technology Cycles
The exclusive Technology Cycles by DMG MORI are real assistants in the field of workshop-oriented programming for increasing productivity and security, as well as increasing machine capability.
- Clear programme structure
- Up to 60% faster programming
- Errors are minimised thanks to programming guided by dialogues
- New technologies (gearSKIVING, grinding)
- Technology expertise stored in the program
MACHINING CYCLES
- Integrates new machining technologies e. g. gearSKIVING
- Expands machine capability – e. g. grinding
- Simplifies complicated programming tasks – e. g. Multi threading 2.0
HANDLING CYCLES
- Simplifies machine operations e. g. – B-axis ramping
- Automates workflows – e. g. counter spindle live center
- Protects against operator errors with higher safety – e. g. turret steady rest
MEASURING CYCLES
- Increases machining accuracy – e. g. 3D quickSET
- Opens up new measuring possibilities for bulky component geometries – e. g. L-measuring probe package
- Increases transparency in QC processes – e. g. gearMILL with
in-process measurement
MONITORING CYCLES
- Increases machine safety – e. g. MPC – Machine Protection Control 2.0
- Increases process safety – e. g. Easy Tool Monitoring 2.0
- Adapts process parameters to eliminate vibrations – MVC – Machine Vibration Control
CELOS DYNAMICpost
- Dedicated post-processor to generate NC programs that match DMG MORI machine
- DMG MORI machines’ specific functions are supported
- Application Tuning Cycle:
Large reduction in roughing machining time
CUTTING FORCE OPTIMIZATION
- Cutting force optimization function to optimally control machining conditions 1
- Controlled cutting force reduced machining time by 20 % and tool breakage 2
- Simulation results of cutting force can be checked graphically
- Identify areas with high cutting loads that can lead to tool breakage in advance
MACHINING SIMULATION
- Accurate machining simulation for NC programs
- Interference check function to prevent interference during machining, interference areas are displayed in red
- Time study function for accurate cycle time estimation
- Comparison function between CAD-designed 3D model and simulated cutting geometry
- Supports not only programs created with CAD / CAM, but also simulations using the MAPPS conversational programming function 3, 4
1 Only available in Optimization Edition
2 The values listed may not be obtained depending on the type of machining
3 SIEMENS conversational programming software, ShopMILL, and ShopTURN are not supported
4 Can also be used for NC programs created with your own CAD / CAMs
CELOS DYNAMICpost is available for these models
Post processor compatible CAD / CAM
- SIEMENS NX
- Mastercam
Supported machine models and CAD / CAM will be expanded sequentially
DIGITAL TWIN
- 40 % faster production ramp-up
Carry out employee training and non-productive activities digitally - Up to 80 % faster start of production
Less testing and development on the machine - 100 % collision-free run-in
Complete digital testing and optimization
DIGITAL TWIN Hightlights
- Increase of the productively used spindle hours
- Shifting non-production activities, such as run-in processes and programming to the virtual world
- Prevention of machine breakdowns due to collisions
- Reduction of component times
- Reduction of the cycle times thanks to process optimization and transparency of cost drivers
- Prevention of waste thanks to previous simulation and simplified error detection
- Qualification of the employees
- Reduced error rate thanks to early training and, if required, ongoing training
- Simplification of complicated work tasks through increasing the transparency
DMG MORI Test Cut
- Simulation instead of real machines
- Safe test machining and fast results
- No workpiece or tool costs
- Low effort for estimating cycle times
EXAMPLE – 5-axis process // free-form surface machining
- 8 hours in the real machining
- 10 min digitally
- No use of materials, tools, and operating materials
- No machine required
Process Integration
Higher utilization of a complete machining center, instead of partial utilization of several simple machines.
Automation
For additional low-man or manless night and / or weekend shifts.
Digital Transformation (DX)
From CAD-CAM solutions and post-processors to simulation using Digital Twin and DMG MORI technology cycles for up to 60 % shorter programming time
Green Transformation (GX)
Integrated processes increase your productivity, reduce your energy consumption and maximize your profit.
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