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Machining Transformation (MX)

GX

Green Transformation and Sustainability

Integrated processes increase your productivity,
reduce your energy consumption and maximize your profit

Increase sustainability

Extended spindle hours with higher utilization of a single machining center by complete machining, instead of partial utilization of several simple machines
  • Resources for one machine instead of several machines
  • Increase of productive machining time, instead of wasting energy during re-setups
  • More parts per day
Extended spindle hours with additional low-man shifts, e. g. nights / weekends, often 1 automated system can replace 3 or more stand-alone machines
  • A sustainable machine is a working machine, a machine that only works for a few hours per week is a waste of resources and profit-making potential
  • Less floor space, energy resources and minimizing CO2 emissions
  • Save 30 - 80 % on power consumption per part machined
Holistic solutions for the entire production process: Increase the utilization of your machine and detect & avoid machine downtimes
  • Optimization of machine utilization, e. g. with CELOS
  • Simulation instead real resources using our CAD / CAM or postprocessor solutions or Digital Twin
  • Using process data to optimize your cutting processes

Learn more in our Webinars

DMG MORI GREENMODE

Greenmode

13 GREENMODE measures

  1. Brake Energy Recovery
  2. LED-Lights
  3. Highly Efficient Chillers
  4. Advanced Auto Shutdown
  5. Adaptive Feed Control
  6. Advanced Energy Monitoring
  7. Air Leakage Monitoring
  8. Frequency-Controlled Pumps
  9. zero-sludgeCOOLANT
  10. Adaptive Coolant Flow
  11. zeroFOG Mist Collector
  12. AI Chip Removal / Advanced Chip Removal
  13. Business Benefit Optimizer (BBO)
zero-sludge COOLANG

zero-sludgeCOOLANT

HIGHLY EFFICIENT COLLECTION OF SLUDGE IN THE TANK
  • Reduce cleaning work of the colant tank singificantly, multiple coolant nozzles are arranged to stir coolant and efficiently collect fine casting sludge in tank up to 99 %
  • Prevent clogging of pipes / nozzles and coolant pump breakage
  • Extended coolant life
  • 4 TONS REDUCED CO2 EMISSION / YEAR*1
zeroFOG

zeroFOG

BUILT-IN MIST COLLECTION SYSTEM FOR A CLEAN WORK ENVIRONMENT
  • High-speed fan driven by a specially developed high-efficiency motor for powerful suction of mist
  • Mist collector with stable suction power
  • Mist collection efficiency over 99.97 % for 0.3 μm particles
  • 35 % less CO2 emissions and electricity consumption compared to conventional products
  • 1.3 TONS REDUCED CO2 EMISSION / YEAR*2
AI Chip Removal

AI CHIP REMOVAL

EFFICIENT CLEANING OF CHIPS WITH AI
  • High-accuracy analysis of chips accumulation with AI
  • Motor-driven coolant nozzle to clean chips
  • Reduced power consumption of coolant pump, coolant stops automatically in case of few chips
  • 1.2 TONS REDUCED CO2 EMISSION / YEAR*3

1 Assuming that the entire tank volume (700 l) is exchanged once every four months. Also calculated with emission factor of 2.92 t-coxx2/t for waste oil incineration.
2 Compared with conventional products. Assuming operation of 16 hours per day and 240 days per year. Also calculated with a CO2 emission factor of 0.424 kg / kWh.
3 Assuming machine operation of 16 hours per day, 240 days per year and a cleaning rate of 30 %. Also calculated with a CO2 emission factor of 0.424 kg / kWh.

DMG MORI’s Initiatives / Evaluation by Third Parties

TCFD

Compliance with TCFD recommendations

DMG MORI is committed to following the TCFD recommendations. Accordingly, we will disclose further extensive information in the areas of governance, strategy, risk management, and metrics and targets. This will offer investors and other stakeholders a more transparent view of DMG MORI’s climate-related risks and opportunities.

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Science based targets

SBT certification

To enhance the effectiveness of our climate change mitigation efforts, we have established carbon footprint reduction targets for 2030. These targets received approval from the Science Based Targets Initiative (SBTi) in November 2021. Our objective is to achieve a 46.2% reduction in greenhouse gas emissions in Scopes 1 and 2, as well as a 13.5% reduction in Scope 3 emissions, by 2030, compared to the 2019 baseline.

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Get to know more aspects of Machining Transformation (MX)

DMG MORI Service
Process Integration

Higher utilization of a complete machining center, instead of partial utilization of several simple machines.

Process Integration
DMG MORI Service
Automation

For additional low-man or manless night and / or weekend shifts.

Automation
DMG MORI Service
Digital Transformation (DX)

From CAD-CAM solutions and post-processors to simulation using Digital Twin and DMG MORI technology cycles for up to 60 % shorter programming time

Digital Transformation (DX)
DMG MORI Service
Green Transformation (GX)

Integrated processes increase your productivity, reduce your energy consumption and maximize your profit.

Green Transformation (GX)
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