The laser deposition head is handled by a fully automatic shuttle without manual intervention
Up to 1 kg build-up rate per hour (depending on material): 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
Fibre-guided diode laser with 3,000 W power and 600 µm fibre diameter as standard
Optional with fibre guided laser with 2 kW and blue wavelength (450 nm), perfect for highly reflecting materials like copper
AM Assistant for excellent process reliability and comprehensive traceability, as well as powder feed rate sensor and automatic powder calibration
Integrated thermal imaging camera for observation of the whole working area, adaptive process control and constant monitoring of the working distance
Workpieces
2-channel heat exchanger
CuAl10 / 316L
Energy
ø 200 × 250 mm
Die cast core
Ferro 55 + CuAl10
Die & Mold
120 × 82 × 123 mm
Crank shaft (coating)
Cobalt alloy
Marine
ø 600 × 3,200 mm
Rocket nozzle
SUS316L
Aerospace
ø 450 × 470 mm
Facts
monoBLOCK & DEDhybrid – Milling and Additive Manufacturing on 5-axis universal milling machines
LASERTEC 65 DEDhybrid Workpieces up to ø 500 × 400 mm // 600 kg
LASERTEC 125 DEDhybrid Workpieces up to ø 1,250 × 745 mm // 2,000 kg
Milling: speedMASTER spindles up to 20,000 rpm and 130 Nm
5-axis machining: NC swivelling rotary table with A-axis: +120°/-120 and 360° C-axis
Mill-turning option for the LASERTEC 65 DEDhybrid for integrated turning up to 1,200 rpm
NTX / NT & DEDhybrid – Turning, Milling and Additive Manufacturing on 5-axis Turn-Mill machines
LASERTEC 3000 DEDhybrid: Workpieces up to ø 670 × 1,519 mm
LASERTEC 6600 DEDhybrid: Workpieces up to ø 1,010 × 3,702 mm
Tool magazine for up to 3 different AM laser nozzles
6-sided complete machining of components at the main and counter spindles with subsequent welding of the built components
Milling machining: B-axis with compactMASTER turning-milling spindle up to 20,000 rpm and 132 Nm (LASERTEC 6600 DEDhybrid: turn & mill spindle with 8,000 rpm and 302 Nm)
Turning at the main and counter spindles
AM Evaluator
Visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence.
Siemens NX
Hybrid CAD / CAM module for programming additive and subtractive machining.