Integrated processes
Additive Manufacturing
Milling, Turning and Additive Manufacturing on
Highlights
- The laser deposition head is handled by a fully automatic shuttle without manual intervention
- Up to 1 kg build-up rate per hour (depending on material): 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
Fibre-guided diode laser
Fibre-guided diode laser with 3,000 W power and 600 µm fibre diameter as standard
Blue wavelength Laser
Optional with fibre guided laser with 2 kW and blue wavelength (450 nm), perfect for highly reflecting materials like copper
Workpieces
2-channel heat exchanger
- CuAl10 / 316L
- Energy
- ø 200 × 250 mm
Die cast core
- Ferro 55 + CuAl10
- Die & Mold
- 120 × 82 × 123 mm
Crank shaft (coating)
- Cobalt alloy
- Marine
- ø 600 × 3,200 mm
Rocket nozzle
- SUS316L
- Aerospace
- ø 450 × 470 mm
DED hybrid on 5-axis turn-mill and 5-axis universal milling machines
NTX / NT & DED hybrid
Turning, Milling and Additive Manufacturing on 5-axis Turn-Mill machines
- LASERTEC 3000 DED hybrid: Workpieces up to ø 670 × 1,519 mm
- LASERTEC 6600 DED hybrid: Workpieces up to ø 1,010 × 3,702 mm
- Tool magazine for up to 3 different AM laser nozzles
- 6-sided complete machining of components at the main and counter spindles with subsequent welding of the built components
- Milling machining: B-axis with compactMASTER turning-milling spindle up to 20,000 rpm and 132 Nm
(LASERTEC 6600 DED hybrid: turn & mill spindle with 8,000 rpm and 302 Nm) - Turning at the main and counter spindles
monoBLOCK & DED hybrid
Milling and Additive Manufacturing on 5-axis universal milling machines
- LASERTEC 65 DED hybrid Workpieces up to ø 500 × 400 mm // 600 kg
- LASERTEC 125 DED hybrid Workpieces up to ø 1,250 × 745 mm // 2,000 kg
- Milling: speedMASTER spindles up to 20,000 rpm and 130 Nm
- 5-axis machining: NC swivelling rotary table with A-axis: +120°/-120 and 360° C-axis
- Mill-turning option for the LASERTEC 65 DED hybrid for integrated turning up to 1,200 rpm
Supporting technologies
AM Assistant
- AM Assistant for excellent process reliability and comprehensive traceability, as well as powder feed rate sensor and automatic powder calibration
- Integrated thermal imaging camera for observation of the whole working area, adaptive process control and constant monitoring of the working distance
AM Evaluator
Visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX
Hybrid CAD / CAM module for programming additive and subtractive machining.
Machines
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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