Integrated processes
Mill & Turn (FD)
Turning on 5-axis milling machines
Mill & Turn (FD)
Highlights
- Over 25 years of experience in mill-turn complete machining.
- 100 % MILLING:
speedMASTER spindles up to 30,000 rpm, powerMASTER spindles up to 430 Nm, or 5X torqueMASTER up to 1,800 Nm - 100 % TURNING:
FD drives with Direct Drive technology up to 1,200 rpm and workpieces up to ø 5,000 mm and 35,000 kg - Exclusive software & technology cycles, e. g. grooving, undercutting, chip breaking, threading and unbalance determination, control and monitoring
- In-process measuring: Storage, output and transfer of measurement data
- Automation: All automation solutions are available for the 5-axis machining centres for the turn-mill machines
300 % more productivity through complete machining
- Complete machining:
1 machine, 4 machining steps - Conventional process:
3 machines, 10 machining steps
Learn more in our Webinar
Workpieces
Aerospace housing
- Aluminium AlMg4,5Mn
- Aerospace
- ø 400 × 215 mm
Kaplan hub
- Aluminium AlZnMgCu1,5 (7075)
- General engineering
- ø 500 × 305 mm
Aircraft wheel rim
- Aluminium Al 7025
- Aerospace
- ø 580 × 300
Chamber housing
- Aluminium Al 7025
- Semiconductor
- 450 × 450 × 300
Technology Cycles
In-process workpiece measurement
e. g. measurement of grooves / slots and diameters with up to 200 points
Multi-edge turning tools / Multitool
Use of multi-edge turning tools (up to 9 cutting edges)
Machines
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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