Integrated processes
Gear Cutting
External & internal gear cutting up to Ø 3,200 mm and gear quality > 5
Gear Cutting
Highlights
- Gear cutting on 5-axis milling, mill-turn and turn-mill machines: External & internal gear cutting up to ø 3,200 mm and gear quality > 5
- Maximum flexibility: Demand-driven utilisation of machines for gear cutting operations, as a supplement to milling and/or turning operations.
- Fast: Through conversational input of the gear parameters
- Simple: Automatic calculation of the NC program based on the gear parameters
- Retrofittable: A pure software solution – integration into new and existing machines
- DMQP: Always the optimal tools from our cooperation partners
Workpieces
Gear component
- SMC420
- Mechanical engineering
- ø 425 × 292 mm
Bevel gear
- 18CrNiMo7
- Mechanical engineering
- ø 700 × 170 mm
Hollow drive shaft
- CK 45
- Mechanical engineering
- ø 130 × 300 mm
Gear component
- CK 45
- Mechanical engineering
- ø 120 × 50 mm
Technology Cycles
gearSKIVING
up to 8 times faster than broaching
- Gearskiving of internal and external gears up to MODULE 11
- Straight and helical external or internal spur gears and splines; internal gears possible without an angle head
- Synchronisation and tool path controlled by cycle
- Available for machines with SIEMENS / CELOS with SIEMENS and MAPPS / CELOS with MAPPS
- TURN & MILL and DMF
- Herringbone gears with tooth offset
- Crowned gears by mathematical transformation of the 6th virtual axis on TC & DMF machines
gearMILL
gear cutting on standard machines with standard tools
- Gear cutting with standard tools ≥ MODULE 3
- Program generation based on blank drawings or gear data, contact pattern individually modifiable
- Postprocessor for SIEMENS, HEIDENHAIN and MAPPS
- Spur gears, bevel gears and worm wheels
- Interface for coordinate measuring machines (Klingelnberg, Leitz, Zeiss)
- In-process measuring: Tactile via touch probe and optical via laser scanner, accuracy comparable to a coordinate measuring machine
Machines
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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