Integrated processes
ULTRASONIC
Reduced process forces for very high productivity
Highlights
- Ideal for machining of complex workpiece geometries in hard and brittle advanced materials like e. g. ceramics, glass, corundum, carbide or composites
- Up to 50% lower process forces due to ULTRASONIC
- Up to 40 % less sub-surface damage (SSD)
- Up to 3 times higher productivity
- Surface quality to Ra ≤ 0.1 µm is possible
- Integration via HSK interface. All standard machine features for milling / turning are possible.
Actuator system of the latest generation with amplitudes down to ≤ 5 µm
- Flexible configuration
- ULTRASONIC drilling
- ULTRASONIC-grinding of ceramics, glass etc.
- ULTRASONIC 3rd Generation – optimal processes due to intelligent control
- Automatic frequency detection and tracking ULTRASONIC complete (as standard)
- Individual optimisation of machining strategies by amplitude regulation (ULTRASONIC programming cycle) or automatic feed adaptation (ULTRASONIC feed control option).
Workpieces
Mirror support
- Zerodur
- Optical industry
- ø 400 × 150 mm
Wafer chuck
- SiC
- Semiconductor
- ø 300 × 6 mm
Blades
- Composite (CMC)
- Aerospace
- 50 × 150 × 195 mm
Indexable insert
- Carbide
- Tooling
- 15 × 20 × 8 mm
Technologies
ULTRASONIC microDRILL
- Adaptive spindle with max. 32,000 rpm
- Use of hollow- or spiral-drills starting from ø 0.1 mm
- Automatic drilling force regulation (<1 N)
- ICS with up to 40 bar and volume flow monitoring
- Automatic ejector for drill cores (with hollow drills) to avoid tool breakage
ULTRASONIC axialGRINDING
Highly efficient grinding of rotationally symmetrical structures in hard and brittle materials in combination with direct drive C-axis (option)
ULTRASONIC microSCOPE
Camera-based workpiece alignment and detection of hidden contours or marks in transparent material, e. g. aligning a glass cylinder with two marks, ideal for the semiconductor and optical industries.
Machines
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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