Integrated processes
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
Highlights
- Higher process stability and reliability due to process monitoring & control
- Integrated quality assurance
- Workpieces
- Tactile measurement of grooves / edges and diameters with up to 200 points, as well as surface roughness
- Optical measuring up to 70,000 scan points per second
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Tools
- Tool measurement and drill breakage control
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Adaptive measuring process
- Creation and integration of measuring operations into the CAM programming process
- DMG MORI technology measuring cycles
40 % reduced process steps
Facts
DMG MORI adaptive machining
- Creation and integration of measuring operations into the CAM programming process
- Freely definable measuring paths
- Aligning and sampling
- Fit sizes are corrected automatically
- Correction of kinematic residual errors
- Optimization of manufacturing processes using measurement results
Optical on-machine measurement
- Non contact profile measurement by laser scanning probe
- 70,000 scan points per second
- Enable to evaluate free form surface
- Reduced number of processes & time
- 6 instead 10 process steps and > 50 % reduced process time
- Machining & measurement in a single set-up
- Same accuracy as CMM
- More than 80% measuring points within ± 2 µm
- Improvement of machining accuracy
- Gear measurement & evaluation
- Automatic scanning path generation, incl. visualization
- Professional solution easy to use for every operator
- Technology cycle gearQUALITY
Machines
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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