Machining Transformation (MX)
DX
Digital Transformation
From CAD-CAM solutions and post-processors to simulation using Digital Twin
and DMG MORI technology cycles for up to 60 % shorter programming time
DMG MORI Connecitivity
- MACHINES
DMG MORI & 3rd party machines - DATA ACCESS
Access on premise or via the cloud using all common protocols - CYBERSECURITY
Leading security and auditing standards
1. WHY CONNECTIVITY?
- Without data you don´t know where to improve
- Empower your digital solutions like status monitoring system or planning application with machine data and explore the potential to increase your productivity
- To protect your investment and business through transparency
2. WHAT YOU GET?
- Standard machine data interface – ready for DMG MORI applications or your digitization project
- 17 machine signals for DMG MORI machines from 2013 (can be extended as an option) and minimal dataset for DMG MORI machines before 2013, 3rd party and periphery devices
- Data access on premise or via cloud
3. YOUR PATH TO CONNECTIVITY
- Request connectivity at your DMG MORI Sales Representive
- DMG MORI checks your installed base (DMG MORI and third party machines)
- If needed – Installation of IoTconnector or IoTconnector flex
DMG MORI Technology Cycles
The exclusive Technology Cycles by DMG MORI are real assistants in the field of workshop-oriented programming for increasing productivity and security, as well as increasing machine capability.
- Clear programme structure
- Up to 60% faster programming
- Errors are minimised thanks to programming guided by dialogues
- New technologies (gearSKIVING, grinding)
- Technology expertise stored in the program
MACHINING CYCLES
- Integrates new machining technologies e. g. gearSKIVING
- Expands machine capability – e. g. grinding
- Simplifies complicated programming tasks – e. g. Multi threading 2.0
HANDLING CYCLES
- Simplifies machine operations e. g. – B-axis ramping
- Automates workflows – e. g. counter spindle live center
- Protects against operator errors with higher safety – e. g. turret steady rest
MEASURING CYCLES
- Increases machining accuracy – e. g. 3D quickSET
- Opens up new measuring possibilities for bulky component geometries – e. g. L-measuring probe package
- Increases transparency in QC processes – e. g. gearMILL with
in-process measurement
MONITORING CYCLES
- Increases machine safety – e. g. MPC – Machine Protection Control 2.0
- Increases process safety – e. g. Easy Tool Monitoring 2.0
- Adapts process parameters to eliminate vibrations – MVC – Machine Vibration Control
Learn more in our Webinars
CELOS DYNAMICpost
- Dedicated post-processor to generate NC programs that match DMG MORI machine
- DMG MORI machines’ specific functions are supported
- Application Tuning Cycle:
Large reduction in roughing machining time
CUTTING FORCE OPTIMIZATION
- Cutting force optimization function to optimally control machining conditions 1
- Controlled cutting force reduced machining time by 20 % and tool breakage 2
- Simulation results of cutting force can be checked graphically
- Identify areas with high cutting loads that can lead to tool breakage in advance
MACHINING SIMULATION
- Accurate machining simulation for NC programs
- Interference check function to prevent interference during machining, interference areas are displayed in red
- Time study function for accurate cycle time estimation
- Comparison function between CAD-designed 3D model and simulated cutting geometry
- Supports not only programs created with CAD / CAM, but also simulations using the MAPPS conversational programming function 3, 4
1 Only available in Optimization Edition
2 The values listed may not be obtained depending on the type of machining
3 SIEMENS conversational programming software, ShopMILL, and ShopTURN are not supported
4 Can also be used for NC programs created with your own CAD / CAMs
CELOS DYNAMICpost is available for these models
Post processor compatible CAD / CAM
- SIEMENS NX
- Mastercam
Supported machine models and CAD / CAM will be expanded sequentially
DIGITAL TWIN
- 40 % faster production ramp-up
Carry out employee training and non-productive activities digitally - Up to 80 % faster start of production
Less testing and development on the machine - 100 % collision-free run-in
Complete digital testing and optimization
DIGITAL TWIN Hightlights
- Increase of the productively used spindle hours
- Shifting non-production activities, such as run-in processes and programming to the virtual world
- Prevention of machine breakdowns due to collisions
- Reduction of component times
- Reduction of the cycle times thanks to process optimization and transparency of cost drivers
- Prevention of waste thanks to previous simulation and simplified error detection
- Qualification of the employees
- Reduced error rate thanks to early training and, if required, ongoing training
- Simplification of complicated work tasks through increasing the transparency
DMG MORI Test Cut
- Simulation instead of real machines
- Safe test machining and fast results
- No workpiece or tool costs
- Low effort for estimating cycle times
EXAMPLE – 5-axis process // free-form surface machining
- 8 hours in the real machining
- 10 min digitally
- No use of materials, tools, and operating materials
- No machine required
How the Koenig & Bauer Group, the world’s oldest printing press manufacturer, is driving digital transformation in manufacturing with the help of TULIP. Dr. Markus Rehm, Head of Digitalization & Technology, shares his insights into the use of this essential tool.
The Key to Digital Transformation in Manufacturing: TULIP | Koenig & Bauer (Germany)
Don't walk, run! To get the CTX beta 800 TC. Bet you will be as happy with the result of our high precision turning-milling-center as our customer RUN TEC GmbH? And for all the softies out there: Not only the hardware but also the software will blow your mind.
FRONT RUNNER IN DIGITIZATION | RUN TEC GMBH
Winkelbauer GmbH, based in Austria, has been manufacturing high-quality tools for construction machinery and components for recycling plants since 1945. The high quality of its products is ensured by a powerful machine park, including four DMG MORI machines. In order to better respond to customer requirements, the strategic focus is on production optimization. This includes digital manufacturing and entering the Industry 4.0.
Fit for Industry 4.0 with Custom-fit Apps for Holistic Digitization | Winkelbauer GmbH
Process Integration
Higher utilization of a complete machining center, instead of partial utilization of several simple machines.
Automation
For additional low-man or manless night and / or weekend shifts.
Digital Transformation (DX)
From CAD-CAM solutions and post-processors to simulation using Digital Twin and DMG MORI technology cycles for up to 60 % shorter programming time
Green Transformation (GX)
Integrated processes increase your productivity, reduce your energy consumption and maximize your profit.
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