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Gear Cutting – External & internal gear cutting up to Ø 3,200 mm and gear quality > 5

Integrated processes

Gear Cutting

External & internal gear cutting up to Ø 3,200 mm and gear quality > 5


  • Gear cutting on 5-axis milling, mill-turn and turn-mill machines: External & internal gear cutting up to ø 3,200 mm and gear quality > 5
  • Maximum flexibility: Demand-driven utilisation of machines for gear cutting operations, as a supplement to milling and/or turning operations.
  • Fast: Through conversational input of the gear parameters
  • Simple: Automatic calculation of the NC program based on the gear parameters
  • Retrofittable: A pure software solution – integration into new and existing machines
  • DMQP: Always the optimal tools from our cooperation partners


Gear component

Gear component

  • SMC420
  • Mechanical engineering
  • ø 425 × 292 mm
Bevel gear

Bevel gear

  • 18CrNiMo7
  • Mechanical engineering
  • ø 700 × 170 mm
Gear hollow shaft

Hollow drive shaft

  • CK 45
  • Mechanical engineering
  • ø 130 × 300 mm
Gear component

Gear component

  • CK 45
  • Mechanical engineering
  • ø 120 × 50 mm

Technology Cycles


up to 8 times faster than broaching

  • Gearskiving of internal and external gears up to MODULE 11
  • Straight and helical external or internal spur gears and splines; internal gears possible without an angle head
  • Synchronisation and tool path controlled by cycle
  • Available for machines with SIEMENS / CELOS with SIEMENS and MAPPS / CELOS with MAPPS
  • TURN & MILL and DMF
    • Herringbone gears with tooth offset
    • Crowned gears by mathematical transformation of the 6th virtual axis on TC & DMF machines
More information


gear cutting on standard machines with standard tools 

  • Gear cutting with standard tools ≥ MODULE 3
  • Program generation based on blank drawings or gear data, contact pattern individually modifiable
  • Postprocessor for SIEMENS, HEIDENHAIN and MAPPS
  • Spur gears, bevel gears and worm wheels
  • Interface for coordinate measuring machines (Klingelnberg, Leitz, Zeiss)
  • In-process measuring: Tactile via touch probe and optical via laser scanner, accuracy comparable to a coordinate measuring machine
More information


Get to know more process integrations


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