Integrated processes
Turn & Mill
6-sided complete machining by turning and milling
Turn & Mill
Highlights
- 100 % TURNING:
Up to ø 1,070 mm turning diameter for machining large workpieces up to 6,000 mm in length - 100 % MILLING:Up to 660 mm in the Y-axis and an ultra-compact and patented compactMASTER turning-milling spindle up to 20,000 rpm or 220 Nm (NT: turning-milling spindle up to 12,000 rpm or 302 Nm)
- 100 % TOOLS:Up to 180 tools for maximum flexibility in machining and shortest set-up times
- Exclusive software & technology cycles, e. g. 5-axis simultaneous machining of free-form surfaces, grooving, free-form parting, chip removal, threading, etc.
- In-process measuring: Multidirectional workpiece measurement as well as tool measurement and drill breakage control
- Automation: Diverse automation solutions – also retrofittable
300 % more productivity through complete machining
- Complete machining:
1 machine, 4 machining steps - Conventional process:
3 machines, 10 machining steps
Workpieces
Shoulder implant
- Titanium (TA6V ELI ISO 5832-3)
- Medical
- ø 50 × 120 mm
Turret disk
- CK 45
- Engineering
- ø 420 × 120 mm
Landing gear component
- Aluminium (A7003)
- Aerospace
- ø 300 × 800 × 180 mm
Turbine blade
- X13Cr12Ni2W1V-5
- Power engineering
- ø 110 × 770 mm
Facts
The B-axis factor –
adds more value than a turret lathe
Unsurpassed flexibility in machining with up to 180 tools, as well as radial and axial machining with one tool – at both spindles
4-axis machining using a second,
lower tool carrier (turret)
Use of multi-edge turning tools (up to 9 cutting edges)
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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