Integrated processes
LASERTEC
Contact-free 5-axis laser machining
3 Laser-Technology Sectors
LASERTEC Shape
Laser texturing of geometrically defined surfaces in injection molds for Die & Mold and 3D laser ablation
for the production of technical miniature molds, press dies and embossing tools.
5-axis laser texturing with fiber laser
- Complex and sophisticated textures in 3D free-form surfaces, engravings and inscriptions.
- Lasering of surface textures with technical properties:
- Scratch-resistant surfaces
- Supermatte surfaces
- Hydrophobic surfaces
- High speed Z-shifter for fast positioning of the machining point in the Z-direction.
- Highest repeatability and reproducibility
5-axis laser ablation with femtosecond laser
- Ultra-short pulse laser enables machining of tungsten carbide, glass, ceramics with surface finishes down to Ra 0.1 µm
- Contact-free and gentle machining without heat input into the material avoids cracks and material stresses
- Tool life can be increased by a factor of up to 10 for carbide embossing dies
LASERTEC PrecisionTool
Complete machining of cutting edges incl. clearance angle, chip breakers and defined cutting edge roundings in ultra-hard materials with up to 3 mm/min.
- Up to 210 % faster and up to 56 % lower costs per part than EDM machining
- Laser finishing of PCD, PCBN, CVD, MCD with up to 3.0 mm/min.
- Smallest cutting edge radii ≤ 1µm for best surface finish on the end product
- Freely selectable defined cutting edge rounding of 3, 6, 9, 12, 15 µm
- Perfect, chipping-free cutting edges, clearance angles and chip breakers
LASERTEC PowerDrill
5-axis laser precision drilling of cooling air holes in turbine components for aircraft engines and industrial gas turbines.
- 5-axis laser precision drilling of turbine blades and other components for aerospace / stationary gas turbines
- Drilling on the Fly with up to 500 holes / second
- Shaped hole technology for machining conical exit funnels
Workpieces
Blow mold for PET-bottles
- Steel
- Die & Mold
- 150 × 120 × 58.5 mm
Pressing die
- Tungsten Carbide
- Die & Mold
- 3 × 5 × 0.2 mm
Boring tool
- PCD
- Precision Tools
- ø 250 × 313 mm
Turbine vane
- Inconel
- Aerospace
- 190 × 100 × 80 mm
Machines
Mill & Turn (FD)
Turning on 5-axis milling machines
Turn & Mill
6-sided complete machining by turning and milling
Grinding
Grinding for surface finishes with Ra up to 0.1 µm
Gear Cutting
External & internal gear cutting up to ø 3,200 mm and gear quality > 5
ULTRASONIC
Reduced process forces for very high productivity
LASERTEC
Contact-free 5-axis laser machining
Additive Manufacturing DED hybrid
Milling, Turning and Additive Manufacturing on
In-Process Measuring
Higher process stability and reliability due to process monitoring & control
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