Integrated processes

Mill & Turn (FD)

Turning on 5-axis milling machines

Highlights
Workpieces
Technology Cycles
Machines

Mill & Turn (FD)

Highlights
Workpieces
Technology Cycles
Machines

Highlights

Over 25 years of experience in mill-turn complete machining.
100 % MILLING:
speedMASTER spindles up to 30,000 rpm, powerMASTER spindles up to 430 Nm, or 5X torqueMASTER up to 1,800 Nm
100 % TURNING:
FD drives with Direct Drive technology up to 1,200 rpm and workpieces up to ø 5,000 mm and 35,000 kg
Exclusive software & technology cycles, e. g. grooving, undercutting, chip breaking, threading and unbalance determination, control and monitoring
In-process measuring: Storage, output and transfer of measurement data
Automation: All automation solutions are available for the 5-axis machining centres for the turn-mill machines

300 % more productivity through complete machining

Complete machining:
1 machine, 4 machining steps
Conventional process:
3 machines, 10 machining steps

Learn more in our Webinar

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Machining Transformation in practice - What advantages does MX offer, with the DMU 65 mB 2nd Gen?

Workpieces

Aerospace housing

Aluminium AlMg4,5Mn
Aerospace
ø 400 × 215 mm

Kaplan hub

Aluminium AlZnMgCu1,5 (7075)
General engineering
ø 500 × 305 mm

Aircraft wheel rim

Aluminium Al 7025
Aerospace
ø 580 × 300

Chamber housing

Aluminium Al 7025
Semiconductor
450 × 450 × 300

Technology Cycles

In-process workpiece measurement

e. g. measurement of grooves / slots and diameters with up to 200 points

Multi-edge turning tools / Multitool

Use of multi-edge turning tools (up to 9 cutting edges)

Machines

NMV

DMU eVo

DMU/DMC monoBLOCK

DMU monoBLOCK 2^nd

DMU/DMC H monoBLOCK

DMF

DMF 300|11

DMU / DMC duoBLOCK

DMU / DMC Portal

DMU 600 P/FD

Get to know more process integrations

		   
		Mill & Turn (FD)Turning on 5-axis milling machines
Mill & Turn (FD)

				Turn & Mill6-sided complete machining by turning and milling
Turn & Mill

				GrindingGrinding for surface finishes with Ra up to 0.1 µm
Grinding

				Gear CuttingExternal & internal gear cutting up to ø  3,200 mm and gear quality > 5
Gear Cutting

				ULTRA­SONICReduced process forces for very high productivity
ULTRA­SONIC

				LASERTECContact-free 5-axis laser machining
LASERTEC

				Additive Manufacturing DED hybridMilling, Turning and Additive Manufacturing on 5-axis milling and Turn & Mill machines
Additive DED

				In-Process MeasuringHigher process stability and reliability due to process monitoring & control
In-Process Measuring